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An IT system for data collection and monitoring production.
The system enables data recording and reporting in real time, which improves analysis and visualization in the form of reports and dashboards.
Real-time monitoring of equipment and efficiency of production processes.
Automatic calculation of OEE indicators for machines and lines.
Reporting for any period and in any system (e.g. line, machine, product, change, employee).
he first stage of implementation was the pilot launch of the System. Mobile devices were configured, on which dedicated software for stations and operators was installed. The Central System was also implemented, and in it, stations, machines, products and all parameters needed for the proper operation of the System at Rotec were configured.
The central application is available through a web browser that allows users to generate reports on the data collected from checkpoints. Reports can be exported in .xls, or .pdf forms.
The roll out of the System was supported by Exence consultants, who in the first stage helped employees learn about the System and quickly responded to any questions. In the next stage, the System was made available to operators who were to enter specific data and events on the terminals (shift selection, start and end of work, entering the number of products produced during the shift, registration of start and end of changeovers and failures, change of tool (cutting knife) ). The data collected in this way is saved on an ongoing basis in the database and used for reporting and analysis of current and historical data.